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German Bionic releases fifth-generation carbon fiber exoskeleton

German Bionic fifth-generation carbon fiber exoskeleton active walking assistance and back support dual intelligence

Add a new dimension of human enhancement in the manual processing environment through active walking assistance and other pioneering technologies


Last year, German Bionic released the fourth-generation Cray X exoskeleton, which was kept light by adopting a carbon fiber frame. Now that the 5th generation has been announced, this is reportedly the first product to support two body areas.


The waterproof 5th-generation Cray X supports the lower back during the lifting process and is equipped with walking aids.

The 5th generation Cray X inherited its predecessor's carbon fiber frame, Internet of Things functions and smart factory integration, but is now equipped with a more powerful battery, designed to provide users with longer-term power. When the power is low, the 40V battery can also be quickly replaced with a new battery to keep the production line running.

In addition to protecting the wearer’s lower back, this new model also provides active walking assistance-so workers are supported when picking up loads of up to 66 pounds (30 kg), take them where they need to go, and Drop them when needed and they get there.

The fifth-generation Cray X exoskeleton is fully connected, compatible with smart factories, and includes an AI-based safety system that can warn of incorrect weightlifting operations or bad postures.

An assist system for new users is built into the design, prompts and instructions are displayed on the integrated display, allowing them to start and run quickly and safely, and an artificial intelligence-based ergonomic early warning system will remind the wearer of poor posture or incorrect lifting methods. Correct. Managers can monitor and record these things reported on environmental and social governance.

Finally, IP54 waterproof makes it possible to use in dry, humid or dusty outdoor environments, opening a platform for "construction sites, outdoor warehouses or auto repair shops".


Features:

The new model incorporates major enhancements, including active walking assistance, IP54 water resistance, a more powerful 40 V battery, and a completely revamped energy management system. In addition, the unique onboarding assistant makes getting started easy, and the Smart Safety Companion (German bionic artificial intelligence-based ergonomic early warning system) can maximize workplace safety and help companies more easily achieve their ESG And sustainable development goals. The fully connected German bionic Cray X provides up to 66 lbs (30 kg) of support for each lifting movement, protecting companies such as BMW and IKEA as well as DPD, an international package delivery service expert based in France. It has 48 employees and 1,000 people. Nearly 2 billion parcels are processed every year. The latest Cray X model now further expands the field of application and opens up new dimensions of human enhancement.

The main enhancements of the fifth-generation Cray X:

Walking aid

The fifth-generation Cray X is the first exoskeleton of its kind to support two areas of the body. When the load needs to move from a to b, it works by gently pushing the leg forward. Therefore, it helps to reduce premature fatigue and maintain the energy level of workers when performing tasks involving weight lifting and walking.

IP54 waterproof

Cray X can easily cope with extremely humid and dusty working environments. Fully tested according to the IP54 standard, completely dust-proof and waterproof, and now suitable for various other use cases, such as construction sites, outdoor warehouses or auto repair shops.

More powerful 40V platform

The combination of a 40 V battery and a completely remodeled energy management system provides more power to the exoskeleton and enhances the overall user experience. Thanks to its clever hot-swappable feature, the new 40 V system also eliminates unnecessary downtime caused by battery replacement. The uninterruptible power supply means that the wearer can benefit from the effective unlimited use time.

Smart Safety Companion further releases the potential for worker safety in manual handling environments and helps improve business performance. An artificial intelligence-based integrated early warning system for ergonomics will alert you to signs of poor posture and incorrect weightlifting exercises. Therefore, it actively assists in preventing fatigue and the resulting errors and injuries. Managers can also use a wide range of reporting functions on an intuitive dashboard to provide practical methods for monitoring and recording the increasingly important ESG and sustainability goals.

Like its predecessor, the lightweight carbon fiber structure Cray X can be easily connected to the industrial IoT platform and all smart factory ecosystems, facilitating the true integration of business processes. This means that manual processing can be effectively integrated into the digital workflow, allowing automated benchmarking against the company's KPIs.

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