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micro-stamped parts and complex stripmanufacturer Hay:T01DEKL

DEKL Precision Technology Group is a global technology leader for the production of highly complex strip and wires parts and assemblies. DEKL China Group of Companies was established in 1993, develops and manufactures precision products of highest quality In Taicang, Tianjin and Guangzhou.

 

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Products

 

Stamped & fineblanked parts,micro-stamped parts

 

FINEBLANKED PARTS

 

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Components that push the limits of what can be done today with stamping.We manufacture fineblanked parts with high demands on the functional surfaces in a single operation. The process is characterized by a high proportion of clean-cut, adherence to tight tolerances, a high level of angular accuracy and high flatness.

 

With our fine blanking presses capable up to 2,500kN total force, we process material thicknesses from 0.3 mm to 6.5 mm.

 

We specialize in components that push the limits of what is possible with stamping.

 

Numerous specialized connection technologies (clinching, radial point riveting, pressing, laser welding, resistance welding) enable the production of highly complex assemblies.

 

Fineblanked parts and assemblies have practical applications in various fields, such as diesel/gasoline injection technology, gears, motors, pumps, turbochargers and mechanical engineering.

 

MICRO-STAMPED PARTS

 

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The smallest dimensions – a million times over.

 

The stamping of small holes with large aspect ratios involves meeting the toughest requirements in terms of materials, tools and manufacturing processes. We provide high volume production of apertures in the micrometer range with very tight tolerances. Production facilities developed by DEKL and a sophisticated quality assurance system ensure a consistently high level of quality for our precision products.

 

Our expertise is in the production of holes with diameters ranging from 50 to 1000 microns, while meeting tolerances of less than 1 micron. Stamping angles can be customized up to a maximum angle of inclination of 50°. An adjustable manufacturing process, with which we can also adjust the hole position and the angle of twist to a given jet geometry, completes our flexible manufacturing process. At the same time, our manufacturing process provides a high level of geometric precision.

 

Practical applications of micro-stamped parts can be found in gasoline and diesel injection, exhaust gas treatment, medical technology and hydraulics.

 

The stamping of small holes with large aspect ratios involves meeting the toughest requirements in terms of materials, tools and manufacturing processes. We provide high volume production of apertures in the micrometer range with very tight tolerances. Production facilities developed by DEKL and a sophisticated quality assurance system ensure a consistently high level of quality for our precision products.

 

Our expertise is in the production of holes with diameters ranging from 50 to 1000 microns, while meeting tolerances of less than 1 micron. Stamping angles can be customized up to a maximum angle of inclination of 50°. An adjustable manufacturing process, with which we can also adjust the hole position and the angle of twist to a given jet geometry, completes our flexible manufacturing process. At the same time, our manufacturing process provides a high level of geometric precision.

 

Practical applications of micro-stamped parts can be found in gasoline and diesel injection, exhaust gas treatment, medical technology and hydraulics.

 

SPECIALITY WIRES

 

Round or flat wire for special applications and sophisticated assemblies. Production of customized flat wires for almost all applications.

 

Solar ribbons

 

Base materials

Cu-ETP1

 

Dimensions

Thickness: 0.06-0.60 mm

Width: 0.06-15.00 mm

 

Coating processes

Hot-dip tinning

Other special processes available on request

 

Coating processes

SnPbAg 62/36/2

SnAg 96.5/3.5

Sn 99.9

SnPb 60/40

SnBi 60/40

SnBiAg 60/35/2

SnBi 50/50

SnBiAg 50/48/2

 

Layer thickness

10-30 μ

 

Strength

Extra soft, <235 MPa

 

Elongation

30%

 

Special designs

Solar wires to customer specifications

 

Flat wire for springs and similar applications

 

Grades:

Carbon steels / SiCr steels

Rust and acid-resistant steels

Special materials

 

Designs:

Cold rolled

Hardened + annealed

Annealed

Finish annealed

 

Dimensions:

Thicknesses: 0.20 –> 3.25 mm

Widths: 1.00 –> 7.00 mm

 

Tolerances: Depending on size and grade

 

Thickness: ±0.02 –> 0.008 mm

Width: ±0.1 –> 0.03 mm

 

Edge shapes:

Milled edge, square and rectangular profiles

Rounded edges

 

Surfaces:

Bare / slip-coated / phosphated

Polished

 

Delivery options:

In layers wound on spools, cardboard core, or coreless

Weight per unit of 40 – 400 kg

 

Reed wire for weaving combs

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