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ZEISS high-precision 3D scanning equipment: helping aerospace vehicles achieve higher quality standards

Case 1: Zess Comet helps jp3D tecvision achieve higher quality standards

3D printing is one of the links to produce highly complex parts. JP3D tecvision is a company specializing in additive manufacturing of plastic and metal printing, providing prototype parts, and small batch processing. 3D printing opens up new possibilities for the production of complex body structures. The Zeiss 3D scanner plays an important role in this aspect. The reason why JP3D tecvision purchases Zeiss is that the combination of 3D printing technology and reverse engineering gives them many choices. For example, reverse engineering can use the scanner to obtain the vintage vespa. The data of the old fender perfectly reproduces a nearly brand-new fender.

To this end, JP3D tecvision uses zess comet to scan old fenders. The scanner uses the principle of optical fringe projection to collect geometric features of parts at more than one million measurement points per second, even for complex parts with extremely high quality requirements. In addition, zess comet also has many other advantages. For example, it is very simple and fast to change the measurement range. Simply change the lens and then calibrate, the system can immediately resume operation. The software defines that the operator must execute the sequence one by one according to the option, and Make sure users use it correctly.

The point cloud generated by measurement can be easily converted into a 3D model and edited using standard CAD software. This can easily eliminate any defects on the old fenders, and use this optimized data as the basis for printing replacement.

Today, the quality of parts produced by 3D printing is comparable to that of traditional methods. The combination of scientific theory and application examples can be used to show customers the density of parts made using 3D printers and the traditional methods. Parts can reach 99.9% consistency. zess comet provides a reliable guarantee for the product quality of JP3D tecvision.

Case 2: From powder to performance

Not long ago, people couldn't even imagine the idea of ​​printing metal parts. Today, additive manufacturing allows us to be more creative, which increases design freedom and component performance, and at the same time spawns new business models.

Additive manufacturing is not only about printing and powder, but also reliability, efficiency and quality. In order to implement a complete additive manufacturing process chain from powder production to final products, we must attach great importance to microstructure analysis and quality control. , The differences between component design, production and post-processing are linked. The Munich-based innovation and technology center team aims to promote the comprehensive development of new materials, new materials manufacturing capabilities and processes, and new software, automation and post-processing solutions.

In industries such as aerospace, where there is a high demand for this aspect, people have always had a strong interest in lightweight high temperature resistant materials to improve the mechanical properties of engine parts and related components. From metallographic observation, process analysis, size From measurement to internal structural inspection, from surface calculations to final quality control, ZEISS instruments have been helping Oerlikon perform various analysis and inspection tests.

There are also digital microscopes in the process chain, the purpose of which is to optically inspect parts, identify the surface structure of the area of ​​interest, or simply prepare a sample for deep analysis on an electron microscope. Merli is an emission scan The electron microscope can help process experts and powder experts identify powders, materials, and alloys. In addition, it can study the microstructure in detail and understand the structure in the end process chain.

Oerlikon's additive manufacturing machines are undergoing dimensional inspection to ensure that their geometry meets tolerance requirements. In this regard, the comet 3D scanner is a very important tool for assessing design and component dimensional accuracy. In order to reach customers The proposed surface quality requirements will also use a smarproof confocal microscope to inspect all components through surface shape measurement. This microscope has the advantage of good accuracy and can clearly understand the surface topography. In addition, it is important The advantage is that it works optically and does not need to contact the surface so it does not damage the surface being analyzed.

Additive manufacturing can push materials science to new heights, so for engineers and technicians, the use of high-tech surface measurement methods is very important. Zeiss can make scientific researchers more efficient, simple and convenient measurement analysis.

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