Developed by carbon fiber core material, carbon fiber tube components; carbon fiber shaft roller components, glass fiber rollers; carbon fiber telescopic rods; automotive modified parts manufacturer ZBLD, using high-performance carbon fiber and thermosetting epoxy resin as raw materials, combined with classic laminate theory, Adopt finite element analysis software ANSYS and European advanced composites software ComposStar to carry out structural design and performance check of rollers, and use Belgian advanced CADWIN fiber winding process design simulation software to complete the winding line design and forming process of carbon fiber rollers. A number of technological innovations in research and development have taken the lead in manufacturing a series of carbon fiber roller parts with large aspect ratio, high speed and excellent mechanical properties. This series of products can be widely used in the manufacture of paper machines, ultra-wide ultra-thin film machines and other equipment.
Innovation:
By optimizing the ratio of fiber and resin materials, the strength and stiffness are significantly improved.
By optimizing the axial and hoop fiber laying process, the interlaminar shear strength of the composite material is improved, and delamination and splitting under the design load of the component are avoided.
By implanting auxiliary structural support materials, the anti-load deformation ability of the roller shaft is improved.
By lengthening the support point of the inner sleeve, the deflection of the roller shaft is reduced, and the resistance to load degeneration of the component is improved.
Effective surface treatment has significantly improved the surface quality and service life of the product.
Compared with similar foreign products, the main mechanical properties of the product are increased by 30%, the weight is reduced by 15%, the amount of high modulus carbon fiber is significantly reduced, and the manufacturing cost is significantly reduced. Related technology products have applied for and authorized 3 national invention patents and 8 utility model patents. At present, carbon fiber roller products have been sold to many European and domestic enterprises, and have been widely praised by customers.