Ford Motor Company, in collaboration with WMG, Warwick University, Gestamp and GRM Consulting, has developed a lightweight composite rear suspension knuckle for use in Innovate UK's C-Class vehicles.
Through the unique deployment of carbon fiber, and the use of optimized technology and customized production processes, the composite's rear suspension knuckles can reduce weight by up to 50% compared to currently manufactured steel components.
Through the comprehensive application of advanced machining technology and GRM Consulting's simulation technology, the team developed a design that is still number one in its class.
The design of the component is perfect. At present, the production and testing of the component are in progress, with the purpose of developing a large-scale mass production process.